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Renovation 4th Edition




  “…easy to follow and encyclopedic in its breadth” — The Washington Post

  RENOVATION 4TH EDITION

  COMPLETELY REVISED AND UPDATED

  MICHAEL W. LITCHFIELD

  Renovation 4TH edition

  C o m p l e t e ly R e v i s e d a n d U p d at e d

  Renovation

  TH

  4edition

  michael W. litchfield

  Chip Harley, technical editor

  t

  Text © 2012 by Michael W. Litchfield

  Photographs © 2012 by Michael W. Litchfield and Ken Gutmaker, except where noted.

  Illustrations by Vincent Babak, © 2012 by The Taunton Press, Inc.

  All rights reserved.

  Pp

  The Taunton Press, Inc., 63 South Main Street, PO Box 5506, Newtown, CT 06470-5506

  e-mail: tp@taunton.com

  Editors: Scott Gibson, Christina Glennon

  Technicaleditor: Chip Harley

  Copyeditor: Diane Sinitsky

  Indexer: Jay Kreider

  Coverdesign: Jean-Marc Troadec

  Interiordesign: Carol Petro

  Layout: Laura Lind Design

  Illustrator: Vincent Babak

  Photographers: Michael W. Litchfield and Ken Gutmaker, except where noted

  Coverphoto: Justin Fink

  eISBN 978-1-62113-783-2

  10 9 8 7 6 5 4 3 2 1

  The following manufacturers/names appearing in Renovation are

  Maestro Wireless®; Magic Trowel®; Makita®; Malco® TurboShear™;

  trademarks: 3M® Fastbond®; Accu Vent®; Acousto-Plumb®; AdvanTech®;

  Mapelath™; Marmoleum®; Marvin Tilt Pac®; Masonite®; Medex®; Medite®

  Ahrens® Chamber-Tech 2000™; Air Krete®; American/Aldes®; Aqua Mix®

  II; Metabo®; Microllam®; Miracle Sealants® 511 Porous Plus®; MiraTEC®;

  Sealer’s Choice®; Ardex Feather Finish®; Autodesk® AutoCAD®; Azek®;

  Mohawk®; Moistop Corner Shield®; Multi-Strip™; Murphy® Oil Soap;

  B-I-N®; Bahco®; Basement Systems®; Bazooka®; Benjamin Moore® Fresh

  Mylar®; Natural Cork®; OSI® Pro-Series®; Paint Shaver®; PaperTiger®;

  Start®; Benjamin Moore® Natura®; Bituthene®; Black & Decker®

  Parabond®; Parallam®; Peacekeeper®; Peel Away®; Perform Guard®; Pico®

  Workmate®; Bondo®; Bostik®; Caesarstone®; Carborundum®; Carlisle

  Wireless; PL Turbo™; Plaster-Weld®; Plyboo®; Polyken® Foilastic®; Power

  Wide Plank Floors®; Cedar Breather®; CertainTeed Winterguard™;

  Lite®; ProTrim®; Q-Lon®; R-Wrap®; Ram Board®; Ready-Strip®; ReStore®;

  Channellock®; ChoiceTrim®; Citristrip®; Clear Lam®; Climatek™;

  Rev-a-Shelf®; Rhodia®; Rock-On®; Romex®; Roto-Split®; Safecoat®;

  COPALUM®; Corian®; Crack-Pac®; Crescent®; DAP®; DELTA®; DensShield®;

  Sawzall®; Senco® DuraSpin®; Shaw® Floors; Sheetrock®; Sherwin-

  Diablo®; DMF Lighting®; Dow®; Dremel®; Dumpster®; DuPont™ Corlar®;

  Williams® ColorSnap®; SierraPine®; Silestone®; Simplex®; Simpson

  Duct Blaster®; Durabond® 90; Durapalm®; Durock®; EcoSeal™; Elmer’s®

  Strong-Tie®; Skilsaw®; Skype™; Smart Strip®; Snap-On®; Sto®;

  Glue-All®; EnergyComplete™; Fastrip®; Federal Pacific®; Festool®; Flood®

  Structurwood®; Sturd-I-Floor®; Super Glue®; Super Jumbo Tex®;

  Floetrol®; Flood® Penetrol®; Formica®; Fortifiber®; Fypon®; GacoFlex®;

  Suppress®; Surewall®; Surform®; Swanson® Speed® Square; TEC™;

  GAF Weather Watch®; Gammon Reel®; Goof Off®; Google Maps™; Google

  Teco®; Teflon®; Tergitol™; Thorobond®; Thoroseal®; TileLab®;

  SketchUp™; Gorilla Glue®; GreenHome® America; Greenlee® Nail Eater®;

  TimberStrand®; Titebond®; TopNotch®; Torx®; Triton™; True Value®;

  Grip-Lok®; GRK Fasteners™; Habitat for Humanity®; Hafele®;

  TrusJoist®; Tyvek®; U-Sand®; Ultraflex®; Velux®; Vise-Grip®; Vulkem® 116;

  HardieBacker®; HardieTrim®; Henry 208 Wet Patch®; Homax®; Home

  W.R. Grace Ice & Water Shield®; Wall-Nuts™; Watco®; Weld-Crete®;

  Depot®; Home Slicker®; HomerWood®; Igepal®; IKEA®; iPad®; Kilz®;

  Weldwood®; Weyerhaeuser®; Wire-Nut®; Wonder Bar®; Zinsco®; Zinsser®

  Kleer®; Kohler®; Krazy Glue®; LaHabra®; Lauzon®; layfastSBS®;

  Jomax®; ZipWall®; Zircon® StudSensor™; Zodiaq®.

  LeadCheck™; LevelQuik®; Lift Off®; Lion Miter-Trimmer®; Lutron®

  AboutYourSafety: Homebuilding is inherently dangerous. From accidents with power tools to falls from ladders, scaffolds, and roofs, builders risk serious injury and even death. We try to promote safe work habits throughout this book. But what is safe for one person under certain circumstances may not be safe for you under different circumstances. So don’t try anything you learn about here (or elsewhere) unless you’re certain that it is safe for you. Please be careful.

  “Many hands make work light.”

  this book is dedicated to the many

  hands that helped make mine.

  Acknowledgments

  O ne spring day in 1972, I bought my first home, of BuildingLab, Emeryville, Calif., for his friendship and

  an old Vermont schoolhouse built in 1826 that

  great insights into green building practices. Thanks also to

  was standing at all because of its massive oak

  BuildingLab’s Hide Kawato and John Fiske for many kind-

  post-and-beam frame. Otherwise, its roof was

  nesses. And thanks to the Wednesday Night Gym Rats.

  shot, its foundation was caving in, and its new owner had

  Scores of builders are listed below. But special thanks to

  more enthusiasm than sense. (Or money. The old place cost

  these contractors whom I relied on again and again: Dave

  $6,000, and I had to borrow most of that.) Once I realized

  Carley of Bainbridge Island, Wash.; Eric Christ of Halperin &

  what I had gotten into—and that no books were complete

  Christ; Dean Rutherford of Rutherford & Singelstadt,

  or clear enough to guide me—I started peppering local

  Richmond, Calif., and his wife Marty, both great souls. And

  builders with questions, and they, good souls, shared

  deep gratitude to Chip Harley of Holland Harley, Berkeley,

  what they knew.

  Calif., for his wise counsel as technical editor of Renovation.

  Forty years later, I’m still at it.

  I couldn’t have done it without you, Chip.

  In intervening years, I had the good fortune to help launch

  These people contributed significantly to individual chap-

  Fine Homebuilding magazine, so I got access to talented

  ters: ReadingaHouse: Roger Robinson of First Rate

  designers, builders, and tradespeople across North America.

  Property Inspection in Oakland, Calif., and coauthor of

  The first edition of Renovation was published in 1982, not

  House Check: Finding and Fixing Common House Problems

  long after Fine Homebuilding hit the stands, and the

  (The Taunton Press, 2003). PlanningYourRenovation:

  information-gathering model was the same for both: Find

  Huge thanks to Fran Halperin, Sharon Low, Sandra Almador

  the best people, go to their job sites, and work as hard as
<
br />   Mora, David Glaser, Russell Hamlet, Dave Carley, Robin

  they do to photograph and record the process.

  Supplee, Mike Derzon, Stephen Shoup, Melanie & Nayaran.

  Renovation 4th Edition is thus the fruit of four decades.

  Tools,BuildingMaterials: Dave Yungert of Truitt & White

  All told, more than 500 people have helped me create or

  Lumber in Berkeley, Calif., once again let us cherry-pick and

  update the information in these editions. So once again,

  photograph their latest tool releases. Roofs: Thanks to the

  I have a lot of people to thank.

  insulation crew of Abril Roofing: Jose Bustos, Francisco

  Sally and George Kiskaddon of Builders Booksource in

  Padilla, Francisco Vargas, and Raul Foyfan. Doors,

  Berkeley, Calif., have been champions of all four editions of

  Windows,andSkylights: Bill Essert of Wooden Window in

  Renovation. Their independent bookstore has perhaps the

  Oakland, Calif., and Manuel Morgado of Truitt & White were

  widest and deepest selection of design, construction, and

  extremely gracious with their time and contacts. Thanks to

  code books anywhere, and they will gladly ship orders.

  the talented crews doing the work: Ray DeMuro and Joe

  Among architects and designers, I thank Glenn Jarvis,

  Gonzalves; Franco Arellano, Claudio Matute, and Ioane

  Robin Pennell, and Jon Larson of Jarvis Architects, Oakland, Serguetasi of Wooden Window; J. Luis Perez of Brooks

  Calif., for generously sharing projects, contacts, and insights; Weitzman; Tim Thorvick and Eli Chavez of BuildingLab; and Russell Hamlet of Studio Hamlet on Bainbridge Island,

  Gary Schroeder, at the top of his game, in skylights.

  Wash., for always exceeding my expectations; Fran Halperin

  Exteriors: Les Williams of L.A. Williams Copper Gutters,

  of Halperin & Christ, San Rafael, Calif., for her exquisite

  Oliver Govers, and my old friends from Holland & Harley,

  taste; Jerri Holan, FAIA, Oakland, Calif.; and Stephen Shoup

  Jesus Beltran and Heberto Mendez. StructuralCarpentry:

  Mike Guertin, John Michael Davis, Bob’s Iron in Oakland,

  Thanks to the good people at The Taunton Press

  Calif. Masonry: Sally McKnight of the Irish Sweep, Alameda, who helped me in myriad ways or who will, in the course Calif. FoundationsandConcrete: Mike Massoumi of Impact of things, produce this book. At Fine Homebuilding and Construction, Albany, Calif. ElectricalWiring: A thousand

  GreenBuildingAdvisor, thanks to Brian Pontililo, Chuck

  thanks (one for each question) to Michael McAlister, my coau- Miller, Dan Morrison, Rob Wotzak, Martin Holladay, Joe

  thor on Wiring Complete (The Taunton Press). And many

  Lstiburek, Andy Engel, Mike Guertin, and others whose

  thanks to Cliff Popejoy, whose rigorous reading of the chap-

  insights or photos I drew on. On the book side, thanks to

  ter improved it immeasurably. Plumbing: Albert Nahman,

  Maria Taylor, Allison Hollett, Katy Binder, Alison Wilkes,

  Mario Hernandez, and Cesar Enrique Ruano of Albert

  Janel Noblin, Diane Sinitsky, Christina Glennon, Sharon

  Nahman Plumbing, Oakland,Calif. Thanks also to Ron Kyle.

  Zagata, Amy Griffin, Carol Singer, Nora Fuentes, and

  KitchensandBaths: Catherine Moncrieff and Stuart

  Tinsley Morrison.

  Brotman of Bowman’s Gate Design, and Marciel Dornelio.

  I am delighted that illustrator Vincent Babak returned for

  Thanks also to Steve Kirby and Les Baker of Baker Granite & the fourth edition and very grateful that Muffy Kibbey of Marble. EnergyConservationandAirQuality: I am very

  Berkeley and Art Grice of Seattle took the beautiful house

  grateful for the help of Scott Gibson, who, along with David

  portraits in chapter 2. On the copy side, Scott Gibson’s calm,

  Johnston, wrote Green from the Ground Up (The Taunton

  kindness, and wisdom (especially in the deep waters of

  Press, 2008); Donn Davy of Green Home Savvy; and Mike

  energy conservation) made this a much better book. And in

  Rogers of GreenHome America. Thanks also to Jon Larson,

  35 years of book writing, I have never had an executive editor

  Andy Engel, and Tim Snyder. FinishSurfaces: Many thanks

  who was the equal of Peter Chapman. If I ever get caught in

  to Steve Marshall of The Little House for the soundproofing

  a hurricane at sea, I want Peter at the helm.

  sequence, and his crew: Jose Rodriquez, Javier Santiago,

  Lastly, I express my great joy, deep love, and unbelievable

  Roberto Padilla Lopez, and Benjamin Santiago. Tiling seems good fortune that Jeannie is part of my life, and that the to attract colorful characters, including Dan Blume, Josue

  world’s best dog was part of the bargain.

  “Blanco” Zazueta, and Victor Estrada Martinez. Finish

  —Mike Litchfield

  Carpentry: Chris Rogers of BuildingLab is a great talent, as

  Point Reyes, California

  are restoration carpenters Jim Spaulding of B.C.E. in

  Alameda, Calif., and John Michael Davis of New Orleans, La.

  Thanks for all your help. Painting: Many thanks to Greg

  Scillitani and his capable crew, Greg and Scott.

  Wallpapering:Peter Bridgman is considered to be one of the

  finest installers of wall coverings in the San Francisco area.

  Flooring: Many thanks to Pawel Bajer (and his father John)

  of Tegan Flooring. Thanks also to Mark Clarine and Jeff

  Molina of Floor Dimensions, shown installing resilient floor-

  ing and carpeting, respectively.

  Table of Contents

  introduction

  4

  chapter 3:

  Tools

  43

  chapter 1:

  Tool Safety

  43

  ReadingaHouse6

  Tools to Own

  45

  Tools to Rent

  55

  The Roof

  9

  House Exterior

  12

  Interiors

  14

  chapter 4:

  Mechanical Systems

  18

  BuildingMaterials

  58

  Standard Lumber

  58

  chapter 2:

  Salvage Lumber

  61

  PlanningYour

  Engineered Lumber

  61

  Renovation

  21

  Framing with Steel

  64

  Structural and Nonstructural Panels 65

  A Home for the Long Run

  21

  Metal Connectors

  68

  Clarifying Your Goals

  22

  Bolts

  73

  Documenting What’s There

  24

  Adhesives, Caulks, and Sealants

  75

  Getting Help with Your Renovation

  27

  Developing a Renovation Plan,

  and Getting It Drawn

  29

  chapter 5:

  Making the Most of Your Renovation 33

  Roofs

  78

  Creating Lasting Value: Three Case

  Histories

  34

  Roof Safety and Equipment

  78

  Preparing to Install a New Roof

  80

  Roof Flashing

  84

  Asphalt Shingles

  89


  Wood Shingles

  98

  A Medley of Roofing Types

  101

  chapter 6:

  chapter 8:

  Doors,Windows,

  StructuralCarpentry 182

  andSkylights

  104

  Understanding Structure

  183

  Ordering Doors: An Overview

  104

  Framing Walls

  183

  Installing an Interior Door

  107

  Demolition

  194

  Installing an Exterior Door

  112

  Reinforcing and Repairing

  Installing French Doors

  119

  the Structure

  199

  Installing Hardware

  121

  Stair Repairs

  205

  Weatherstripping Door Frames

  124

  Structural Remodeling

  210

  Keeping the Weather Away:

  A Primer on Flashing

  127

  chapter 9:

  Choosing Windows

  130

  Masonry

  214

  Refurbishing Old

  Double-Hung Windows

  144

  Terms, Tools, and Tips

  214

  Installing a Skylight

  147

  Working with Brick

  217

  Chimneys

  224

  chapter 7:

  Exteriors

  154

  chapter 10:

  Foundations

  Water-Resistive Barriers

  156

  andConcrete

  232

  Exterior Trim

  158

  Siding

  164

  An Overview

  232

  Fiber-Cement Siding

  171

  Jacking and Shoring

  237

  Stucco Repairs

  173

  Minor Repairs and Upgrades

  243

  Rain Gutters

  178

  Replacing a Shallow Foundation

  246

  Concrete Work

  253

  Damp Basement Solutions

  256

  chapter 11:

  chapter 13:

  ElectricalWiring

  260

  KitchensandBaths 357

  Understanding Electricity

  260

  Kitchen Planning

  357

  Electricity in Your Home

  262

  Installing Cabinets

  362

  Planning an Electrical Remodel

  268

  A Personal Take on IKEA Cabinets 368